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MAC-04 · Machine design

Design of a workbench with a vacuum clamping table

Perforated table with a zoned vacuum circuit, supporting structure and flatness check under load.

Machinery Directive 2006/42/ECEN ISO 12100EN ISO 4414EN 1993-1-1
Proven service: established method, fixed price and delivery. If your case falls outside the standard or you need help choosing the right service, request a consultation or call +39 333 829 7733.

Description

On a vacuum bench the difficulty is not making the vacuum, it is keeping the flatness: the table must stay within tolerance under the vacuum load, under the weight of the part and as the temperature changes, and the tolerance gets tighter as the table grows. The service holds together the supporting structure, the zoned vacuum circuit and the operator's access. The scope is a bench with up to 25 sub-assemblies and 160 manufacturing drawings.

What it includes

  • Requirement analysis and feasibility study with structural alternatives
  • Sizing of the vacuum circuit: leakage, pump, tank and manifolds
  • Division into switchable zones and activation logic
  • Structural check of the table and of the frame, with the deflection under vacuum load
  • Design of the perimeter seals and of the support system
  • 3D modelling of bench, sub-assemblies and parts
  • Manufacturing and assembly drawings, bill of materials with commercial codes
  • Preliminary risk analysis to EN ISO 12100
  • One revision cycle after the client's review

What we need from you

  • Table dimensions and required flatness tolerance
  • Machined part: dimensions, mass and porosity
  • Required vacuum level and pull-down time
  • Constraints of the area, utilities and the operator's way of working

Data is sent after the order confirmation, by email or with a sharing link. On request we sign a non-disclosure agreement before receiving the files.

What you receive

Complete 3D model in native format and STEPManufacturing and assembly drawings in PDF and DWGBill of materials in spreadsheet formatCalculation report in PDFDiagram of the vacuum circuit

Not included

  • Manufacture, assembly and commissioning
  • Control cabinet and automation
  • Technical file and CE marking (dedicated services in the catalogue)
  • Qualification of the process carried out on the bench

These activities can be added with a dedicated quote.

How ordering works

  1. Request the pricePress «Get the price», choose the options and send the request: it is free and puts you under no obligation.
  2. Receive the priceWe send you the price of the service and the delivery time by e-mail, with the options you chose.
  3. Payment and dataYou pay by bank transfer and send the input data: the delivery days start from here.
  4. DeliveryYou receive the report in PDF and the agreed files, with an electronic invoice.

FAQ

Is the price really fixed?

Yes, for the scope described on this page: the price stated in the offer, plus VAT, including the options you selected. If the data you send show work that differs from the standard one, we tell you before starting and you decide whether to go ahead with a dedicated quotation or to cancel at no cost.

How do I pay?

By advance bank transfer, on the basis of the offer you receive after the price request. Work starts when the payment and the input data have been received.

When will I receive the work?

Within 75 working days of receiving payment and all the required data; with the urgent option the time is halved.

Can I order as a private individual?

Yes. The offer also states the price including VAT, and as a consumer you have the right to withdraw within 14 days under the terms of sale.